Chip Douglas- I never seem to have time *at the right time* to join in live chats; I have to get my posting done when I can spare the time.
I'm still getting reacquainted with the rotary. I used one *way* back in the day (the dreaded "kid with a rotary doing new cars at the dealership", but I did 'em pretty well- only one other guy at the shop was allowed to use it and he was the old guy who showed me how). It's coming back pretty well, using the Cyclo all the time is good carry-over training.
Yeah, I use figure-8 motions, for me, it's easier to keep the machine in motion without having "pauses" at the end of the strokes that way. But sometimes that just won't work due to tight spots, panel contours, etc. If you're using sensible products and common sense, it's not *really* all that big of a problem. Tape over "fragile areas" when doing the aggressive stuff.
I played around on the Volvo- some sharp contours where I knew the paint was too thin to survive any real rotary polishing (I'd already been cutting through with just the PC and mild polishes). The rotary wasn't all that bad; it cut through faster (well, duh..) but it wasn't like some out-of-control monster out of the movie Maximum Overdrive.
I still follow up my rotary work with the PC/Cyclo. As Intel said, it *is* more work and there are serious consequences if fatigue/complacency make for a moment's inattention. For me, it's easier to only use the rotary for the aggressive work/major correction and to then switch to a more familiar/easier machine for the stuff it can handle. IMO trying to do *everything*, including final polishing, with a rotary is best left for later, when you're *so* experienced that it's likely to go well. Remember that every additional step (as in "oh [expletive], I got holograms, now I gotta polish even *more* with a PC or something") removes more clear.
When I did the S8, it *seemed* to be fine after my rotary work. No obvious holograms (nothing three of us could see, even in bright sunlight), certainly no swirlmarks. But I still used the Cyclo for the last two polishing steps. Just the absence of sling was enough of a reason!
Intel- I've found that with some paints (like Audi clear), you (well, at least *I*

) absolutely *must* use a rotary to get a marring free finish. On an '02 A6, using a PC with wool pads and a Cyclo with cutting pads, I went through *an entire quart bottle of PI-II RC* (over many hours) and it didn't fully remove anything except the lightest swirls. This was on a car that didn't look bad at all, just typical marring. As Bill D. found out the hard way, some paint just won't level at all without pretty drastic measures. That's when I gave in and bought the rotary. Unfortunately, it really is mandatory for the paints I'm working these days.