To start off I have to give credit to GEWB for being the first to circumsize a flex BP so it could fit 5.5 pads. This got me thinking and inspired me to play around with it.
I have tons of 6.5 pads and just bought tons of 5.5 pads as well. I wanted to have plenty of both for all jobs. This only made sense if I could use 5.5 pads with my flex 3401. Now I have a 5" rotary bp, circumsized flex bp, 6" rotary bp, and a stock flex bp.
I used a GEWBed BP on a car and it cut into the constant pressure backing of the 5.5 pads so I wanted to cut it down even more. i have no contacts to anyone with any special tools so I decided to try my hand at it with my Dremel, the nice part about it was if I screwed up I could just buy a new one for $20. As youll see in the pictures it isnt a perfect circle but it works. Below I have more describing my experience polishing with it.
First the tool of choice:
The setting of choice:
Now the Final Product:
Now the BP on a pad (it fits perfectly on the backing, no overhang):
After I did my work on the BP I put it on the flex and polished some of a car with it. It performed wonderfully! The machine was so smooth and so balanced. I was afraid it not being a perfect circle would throw it off a bit but it didnt at all. I absolutely love it!
All questions and comments are welcome! :-B
Jon
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