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Old 11-02-09, 10:32   #1 (permalink)
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Cool Some headlight restorations!

Three sets of headlights and one set of glass fog lights. The 3rd set is just about finished so I'll add pics of that set later (most likely tomorrow).

The first set is from a Civic SiR (US Civic Si) EP3. The owner is having the whole car repainted, and wanted his headlights refinished to match with the new clean look of the car.

Sanded with 800, 1000, 2000, followed by M105 on PFW and White pad, then SIP on a white pad. Sealed with Victoria's Red.

These lights were quite the task to mount securely! I need to custom make something!






























Here's an 02 WRX. I did a full exterior and interior for this gentleman back in August. He came by for the headlight resto and a quick winter prep. Not many pictures of this one. Headlights were refinished, and the fog lights were polished using a diamond glass polish and pads.

Same combo as above for polishing, except, 1000 grit, and 2000 grit first.







Here's the other set of lights:

Unfortunately the passenger side light has water spots on the inside of the lens, so it reduced the clarity. The driver's side is mint though .

Sanded with 1000 on deep defects, followed by 2000 dry, and 2000 wet. M105 of PFW and white pad, followed by SIP on a white pad, all via rotary. Sealed with Victoria Red.













That's all for now! Will update this thread with the other set shortly

Thanks for looking

Kaval
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Last edited by kaval : 11-05-09 at 12:31. Reason: added another set of lights
 
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Old 11-02-09, 11:19   #2 (permalink)
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Re: Some headlight restorations!

Kaval,

WOW I love the dramatic improvement.

How long did it take to do each set? I'm still trying to figure out if I'm taking too long or not charging correctly.

Cheers,
GREG
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Old 11-02-09, 11:57   #3 (permalink)
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Re: Some headlight restorations!

Holy smokes, they look brand new! Excellent work on restoring those headlights.
 
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Old 11-02-09, 01:27   #4 (permalink)
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Re: Some headlight restorations!

Nice buddy, niiiiiiice!! Plexi aint easy!
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Old 11-02-09, 02:31   #5 (permalink)
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Re: Some headlight restorations!

I take it all the sanding is done by hand? Do you use any type of sanding block or pad?
 
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Old 11-02-09, 02:38   #6 (permalink)
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Re: Some headlight restorations!

Great work!
When I have been restoring lights I have done just like you except for the last step, I have finished off with clearcoat instead....but that have been taillights....hum, forget that I said anything
 
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Old 11-02-09, 03:10   #7 (permalink)
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Re: Some headlight restorations!

do you put any UV protectant over them when complete?
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Old 11-02-09, 05:40   #8 (permalink)
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Re: Some headlight restorations!

wow !!!

Why didnt you tell me you do this too ?
I need this done on my rear civic tail lights !
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Old 11-02-09, 09:07   #9 (permalink)
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Re: Some headlight restorations!

Nice job, headlight restoration is a great add-on service. Sort of like our "do you want fries with that?".
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Old 11-03-09, 09:11   #10 (permalink)
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Re: Some headlight restorations!

Quote:
Originally Posted by Greg Nichols View Post
Kaval,

WOW I love the dramatic improvement.

How long did it take to do each set? I'm still trying to figure out if I'm taking too long or not charging correctly.

Cheers,
GREG
Thanks Greg. The EP3 lights took a lot of time - around 3.5 hours. A lot of chasing had to be done to get all the nicks out. The WRX lights took about 1.5 hours including the fog lights.

Quote:
Originally Posted by Underdawg736GTC View Post
Holy smokes, they look brand new! Excellent work on restoring those headlights.
Thanks!

Quote:
Originally Posted by Apollo_Auto View Post
Nice buddy, niiiiiiice!! Plexi aint easy!
Hey buddy thanks! I agree. Lots of M105ing! lol

Quote:
Originally Posted by mose View Post
I take it all the sanding is done by hand? Do you use any type of sanding block or pad?
You are correct. I use a Meguiar's soft backing pad for sanding. However, for spot sanding, I just fold the paper and work at the specific area by hand.

Quote:
Originally Posted by Möller View Post
Great work!
When I have been restoring lights I have done just like you except for the last step, I have finished off with clearcoat instead....but that have been taillights....hum, forget that I said anything
Thanks! Up to this point, I have been wondering about spraying a clear coat on the lights after completion. I'm just not sure what product to buy. Any recommendations? I'm looking for something that is strong, resistant to fading, etc. I want clients to be able to look at their lights a couple years after and be happy they spent the money to get it done properly.

Quote:
Originally Posted by automedix View Post
do you put any UV protectant over them when complete?
I am currently sealing the lights with wax and advising customers to do the same after every second or third wash.

Quote:
Originally Posted by Rob. View Post
wow !!!

Why didnt you tell me you do this too ?
I need this done on my rear civic tail lights !
Thanks Rob.

Quote:
Originally Posted by Scottwax View Post
Nice job, headlight restoration is a great add-on service. Sort of like our "do you want fries with that?".
Thanks Scott. I completely agree. A lot of times, it's the finishing touch that will really set off a freshly detailed car!
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Old 11-03-09, 09:13   #11 (permalink)
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Re: Some headlight restorations!

Here's the other set of lights:

Unfortunately the passenger side light has water spots on the inside of the lens, so it reduced the clarity. The driver's side is mint though .

Sanded with 1000 on deep defects, followed by 2000 dry, and 2000 wet. M105 of PFW and white pad, followed by SIP on a white pad, all via rotary. Sealed with Victoria Red.












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Old 11-03-09, 09:15   #12 (permalink)
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Re: Some headlight restorations!

All i can say is wow! Those lights are crystal clear! I don't think one would be able to tell those from one's brand new and out of the box.

Question for you. Can all lenses be brought back and how do you determine that? I had some trouble with some BMW X5 headlights. Things drove me crazy. Didn't come out the way i had hoped they would ya know.

Great work though!
 
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